Product Identity & Core Purpose

The CONSHARE B701000610010 is a precision-engineered female crimp terminal, purpose-built for wire-to-board connections in standard 2.54mm pitch connector systems. Designed for AWG #22–#28 wires (max insulation O.D. 1.90mm), it is optimized for both manual assembly and high-volume automated crimping. Every dimension, material choice, and manufacturing specification is calibrated to eliminate common connection failures, ensuring long-term reliability across consumer, industrial, and commercial electronic applications.

Precision Engineering Breakdown: Built for Consistency & Reliability

Unlike generic terminals with loose tolerances, this model uses a data-driven design to solve critical connection challenges, validated by our technical drawings:

Contact Interface Geometry: Stable, Repeatable Electrical Contact

The terminal’s contact interface is calibrated for standard 2.54mm housings, delivering consistent performance across mating cycles:

• A 0.64mm tapered guide tip enables smooth, damage-free insertion, reducing assembly effort and terminal deformation risk.

• A 2.60±0.05mm contact height ensures uniform contact pressure with mating pins, preventing intermittent connections caused by misalignment.

• A total length of 6.65mm and precision-formed contact spring maintain stable tension over time, eliminating signal loss from contact fatigue.

Dual Crimp Zone Optimization: Secure, Damage-Free Wire Termination

Two independent crimp zones (validated by A-A/B-B cross-sections) are optimized for distinct functions:

• Insulation Crimp Zone (A-A, 2.70mm Width): Curved V-profile locks the wire jacket in place as a strain relief. The 1.90±0.03mm crimp width fits the max 1.90mm insulation O.D., ensuring a tight fit without damaging the jacket.

• Conductor Crimp Zone (B-B, 1.40mm Width): Precision U-shaped profile compacts bare copper strands evenly, maximizing metal-to-metal contact. The 1.8±0.03mm crimp width and slot dimensions (1.2±0.05mm / 0.5±0.03mm) are tailored for AWG #22–#28 wires, preventing strand severing.

Strict Tolerance Control Framework

All critical functional dimensions are held to ±0.03mm tolerance (far tighter than the industry standard ±0.10mm). Secondary dimensions follow ISO 2768 standards (±0.05/±0.10/±0.20mm), ensuring batch-to-batch consistency and eliminating compatibility issues with standard 2.54mm housings.

Material & Plating System: Long-Term Performance in Demanding Environments

Built to resist fatigue, oxidation, and corrosion:

• Phosphor Bronze Base: Unlike generic brass, phosphor bronze offers 3x higher stress relaxation resistance, maintaining spring tension for thousands of insertions. It also delivers excellent electrical conductivity (≥20% IACS) for stable signal/power transmission.

• Tin-Over-Nickel Dual Plating: Outperforms single-layer tin plating in two key ways:

  1. The nickel underlayer acts as a barrier to prevent copper-tin intermetallic diffusion, which causes plating degradation and oxidation.

  2. The tin top layer provides a malleable contact surface that conforms to mating pins, ensuring low contact resistance.

     Fully RoHS-compliant for global regulatory compliance.

Automation-Ready Tape & Reel Design

Optimized for high-volume automated crimping equipment:

• 7.00mm Standard Tape Pitch: Matches industry standards for high-speed crimping machines, ensuring smooth, continuous feeding.

• φ1.50mm Precision Positioning Holes: Ensure accurate indexing during assembly, reducing feed errors and machine jams.

• 5000 PCS/Reel: Optimized for long production runs, minimizing reel changes and downtime.

• Anti-static carrier tape protects terminals from ESD damage during handling and storage.

Why Choose CONSHARE for Your Crimp Terminal Needs

As a direct manufacturer of precision connectors, CONSHARE delivers reliability that generic suppliers cannot match:

• Full In-House Production Control: From stamping to plating, every stage is controlled in-house, ensuring batch-to-batch consistency.

• Rigorous Quality Testing: All terminals undergo dimensional verification, plating thickness checks, and crimp pull-strength testing to meet IPC-A-620 standards.

• Global Compliance: RoHS and REACH-compliant for market access in North America, Europe, and Asia.

• Engineering Support: Our in-house team provides compatibility checks with standard 2.54mm housings and crimping equipment.

• Stable Supply Chain: Reliable lead times and inventory levels to support long-term production runs, eliminating supply disruptions.

Verified Technical Specifications

Typical Applications

• Consumer electronics

• Industrial control systems

• Smart home devices

• Telecommunications equipment

• Automotive electronics

• Test and measurement instruments

Product Documentation