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Power Connector
Automotive, Industrial, IT Datacom
CONSHARE 3D bent copper busbar power connectors are specially designed for power and energy storage battery PACK connection. Manufactured from M-state pure copper with nickel plating and extruded insulation, these components adopt hard copper material and advanced 3D bending craftsmanship. We provide professional customized services to adjust dimensions and structures according to customers’ actual battery assembly requirements.
The product covers a thickness range of 2mm to 6mm and fully meets UL94-V0/HB flame retardant grades. All products comply with RoHS, REACH, ELV and other mainstream new energy industry environmental regulations, ensuring safe, stable and long-lasting operation in battery system applications.
CONSHARE’s 3D bent copper busbars achieve over 85% material utilization for standard products with high production efficiency. Featuring excellent electrical conductivity and solid structural stability, they offer reliable and cost-effective connection solutions for various power and energy storage battery PACK projects.
CONSHARE 3D bent copper busbar adopts high-quality M-state pure copper as base material, equipped with nickel plating surface treatment and extruded insulation design. With professional hard copper forming and precise 3D bending technology, this battery PACK power connector maintains stable electrical conductivity and perfect structural fit, adapting to complex layout installation of new energy battery equipment.
Our nickel plated copper busbar fully meets UL94-V0 and HB flame retardant levels, covering a thickness range of 2mm to 6mm. All raw materials and finished products pass RoHS, REACH and ELV environmental certification. Every customized battery connection busbar is produced in accordance with new energy industry norms, ensuring high safety and environmental friendly performance for long-term battery system operation.
As a professional manufacturer of 3D bent copper busbar, we control the material utilization rate of standard parts above 85%. Optimized processing procedures greatly improve overall production efficiency, which shortens delivery cycle and effectively controls production cost. It brings stable supply guarantee and cost-effective purchasing experience for energy storage and power battery PACK project partners.
CONSHARE provides one-stop customized service for battery PACK power connector, supporting personalized size, shape and structural design according to customer drawings and project demands. Our UL94-V0 busbar is widely applicable to power batteries, energy storage battery PACK and new energy cabinet connection scenarios, delivering flexible and reliable overall connection solutions for various new energy projects.
Parameter | Value |
|---|---|
Base Material | M-state pure copper (red copper) |
Surface & Insulation Treatment | Nickel plating + extrusion insulation |
Manufacturing Process | Hard copper forming + precision 3D bending |
Primary Application | Power battery & energy storage battery PACK connection |
Standard Product Material Utilization | ≥85% |
Core Production Advantage | High mass production efficiency |
Product Thickness Range | 2mm – 6mm |
Flame Retardant Rating | Compliant with UL94-V0 / HB standards |
Industry Compliance | Meets RoHS, REACH, ELV and other new energy industry regulatory requirements |
Power Battery PACK Assembly
CONSHARE 3D bent copper busbar connectors are perfectly suited for internal connection of vehicle power battery PACK. With premium M-state pure copper material and stable 3D bending structure, it ensures excellent electrical conduction and safe circuit transmission. It fits perfectly with the compact layout of new energy power batteries and meets strict UL94-V0 flame retardant and environmental compliance standards.
Energy Storage Battery System Connection
Widely applied in household and industrial energy storage battery PACK systems. The nickel-plated and extruded insulated copper busbar features reliable insulation performance and high structural stability. Its high material utilization and efficient production can stably support large-scale energy storage equipment assembly, complying with RoHS, REACH and ELV industry regulations.
New Energy Cabinet & Electrical Control Equipment
Ideal for internal power connection of new energy electrical control cabinets and distribution equipment. The 2–6mm thickness design and precision hard copper bending process adapt to various installation spaces. Customizable structural design is available to match different cabinet wiring layouts, providing durable and safe power connection solutions.
Commercial New Energy Equipment Matching
Suitable for supporting connection of various commercial new energy devices and power modules. The product owns outstanding conductivity and flame retardant property, with standardized production and customized options available. It can meet diverse project demands while maintaining cost performance and long-term operational reliability for new energy scenarios.
A: Yes. CONSHARE provides full customization for size, material, plating and insulation, with engineering support from prototype to mass production.
A: All products comply with RoHS, REACH, ELV, and UL94 flame retardant standards, with strict automated testing before delivery.
A: Standard orders take 2–4 weeks. Custom lead times vary by complexity; our lean production system helps shorten delivery schedules.
A: We use high-grade M-state pure copper with nickel plating, paired with flame-retardant insulation that meets global safety requirements.
