1. CONSHARE professional flexible copper busbar is specially engineered for power and energy storage battery PACK connection. Made of premium 1060 aluminum and pure nickel sheet, it adopts advanced aluminum foil polymer welding technology for high material utilization and stable conductivity.

2. With a thickness range of 0.5–10mm and 180° peeling force over 2N/mm, it ensures firm locking without falling off. It meets UL94-V0/HB flame retardant standards and complies with ROHS, REACH, ELV regulations. CONSHARE also offers full custom size and structural solutions to fit diverse new energy battery system installation demands.

◆◆ Product Advantage

1. Premium 1060 Aluminum & Pure Nickel Raw Material: As a professional manufacturer, CONSHARE adopts high-grade 1060 aluminum matched with pure nickel sheet for our flexible copper busbar. The premium material combination delivers outstanding conductivity, oxidation resistance and structural durability. We also support personalized custom material proportion solutions to fit diverse power and energy storage battery PACK application demands for global clients.

2. Advanced Aluminum Foil Polymer Welding Craft: CONSHARE applies mature aluminum foil plus polymer welding technology to our battery flexible connector. Compared with traditional processing methods, this craft boosts material utilization and overall connection compactness greatly. We provide tailor-made process customization according to customers’ actual assembly conditions, ensuring stable and seamless connection for battery module systems.

3. Excellent Structural Stability & Reliable Peeling Strength: CONSHARE energy storage flexible busbar features optimized locking structure with zero falling-off risk after installation. Its 180° peeling force reaches ≥2N/mm, offering strong anti-vibration and tensile performance. We support non-standard structural customization to adapt to special installation space and working conditions of various new energy battery projects.

4. Full Specification Range & Custom Size Service: Our flexible busbar covers a complete thickness range from 0.5mm to 10mm to meet mainstream battery PACK needs. CONSHARE also provides one-stop customized size and shape service, including non-standard thickness, width and appearance design. Strong adaptability helps customers quickly match different power and energy storage equipment assembly requirements.

5. High Flame Retardant Level & Full Standard Compliance: CONSHARE battery pack flexible busbar meets UL94-V0/HB flame retardant grade with superior insulation and fireproof performance. It fully complies with ROHS, REACH, ELV new energy industry regulations. We can customize compliance schemes for different regional market standards, helping clients pass global project certification smoothly.

◆◆ Product Uses

1. Specially designed for power and energy storage battery PACK internal connection and assembly.

2. Widely applied in new energy vehicles, energy storage power stations and lithium battery module systems.

3. Perfect for high-current conduction connection between battery cells and battery pack components.

4. Applicable to new energy projects requiring flame retardant, high safety and standard compliance.

◆◆ FAQ

Q1: What material is your flexible copper busbar made of?

A: It is made of 1060 aluminum and pure nickel sheet, adopting aluminum foil polymer welding craft, with stable conductivity and durable structure for battery PACK connection.

Q2: What thickness options are available?

A: Standard thickness ranges from 0.5mm to 10mm. We also support custom size, shape and structure to fit your installation demands.

Q3: How about the connection stability and peeling performance?

A: 180° peeling force ≥ 2N/mm. Firm locking design prevents falling off, with great shock resistance and high operational safety.

Q4: Do your products meet international safety and environmental standards?

A: Yes. It meets UL94-V0/HB flame retardant grade, and complies with RoHS, REACH, ELV regulations for new energy industry.

Q5: Where can this flexible busbar be applied?

A: Mainly for power and energy storage battery PACK internal connection, widely used in new energy vehicles, energy storage stations and lithium battery module systems.