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Power Connector
Automotive, Industrial, IT Datacom
The CONSHARE Copper Busbar Power Connector is purpose-built for high-reliability electrical interconnection in power battery packs and grid-scale energy storage systems, engineered to deliver stable, low-loss power transmission in demanding new energy environments.
Constructed from T2 red copper base with pure nickel strip cladding, this connector leverages an innovative copper foil + polymer fusion bonding process to achieve exceptional structural integrity and consistent electrical performance. Supporting a thickness spectrum of 0.5mm to 10mm, it delivers unmatched design flexibility for diverse battery module layouts. It meets UL94-V0/HB flame retardancy standards and fully complies with ROHS, REACH, and ELV directives for global new energy applications.
Fully customizable to your exact specifications: we tailor dimensions, hole patterns, terminal interfaces, and surface treatments to ensure seamless integration with your battery pack architecture.
Optimized Material Efficiency: Precision-engineered geometry maximizes material utilization while maintaining superior conductivity, lowering total cost of ownership.
Broad Design Compatibility: Thickness range of 0.5–10mm accommodates compact EV packs, large-scale ESS, and custom industrial battery configurations.
Fail-Safe Connection Security: Robust locking interface eliminates accidental disconnection; designed for zero-failure operation under vibration and thermal cycling.
Superior Mechanical Robustness: 180° peel strength ≥ 3N/mm, providing exceptional resistance to mechanical stress and ensuring long-term connection stability.
Stringent Regulatory Compliance: Certified to UL94-V0/HB and aligned with ROHS, REACH, ELV, meeting the most rigorous global new energy industry requirements.
Tailored Customization Capability: Full engineering support for custom profiles, mounting solutions, and performance specifications to match your unique system design.
Electric vehicle (EV) & hybrid battery packs
Residential & commercial energy storage systems (ESS)
Industrial motive power batteries
Renewable energy integration
High-power custom battery assemblies
Specification | Detail |
Material | T2 Red Copper + Pure Nickel Sheet |
Process | Copper foil + polymer welding |
Application | Power / Energy storage battery PACK connection |
Thickness Range | 0.5 ~ 10 mm |
Peeling Strength | 180° peeling force ≥ 3 N/mm |
Flame Retardant Rating | UL94-V0 / HB |
Compliance | ROHS, REACH, ELV |
Advantages | High material utilization, strong adaptability, safe and reliable, no risk of falling off after locking |
A: 350A – 1400A, depending on configuration.
A: Material: T2 red copper + pure nickel sheet. Process: copper foil + polymer welding.
A: It is suitable for power / energy storage battery PACK connection.
A: High material utilization, strong adaptability, safe and reliable, no risk of falling off after locking, 180° peeling force ≥ 3N/mm.
A: Thickness range: 0.5~10mm.
A: Flame retardant rating meets UL94-V0/HB.
A: Yes, it meets ROHS, REACH, ELV and other new energy industry regulatory requirements.
A: Yes, all our copper busbar products can be customized according to customer requirements.