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Power Connector
Automotive, Industrial, IT Datacom
This precision stamping connector is specially developed for power & energy storage battery PACK connection, using T2 pure copper as base material with nickel plating and powder dipping process, matched with rigid copper forming, mold blanking and bending technology to ensure stable performance and high assembly consistency.
Thickness ranges from 0.5mm to 5mm, with flame retardant performance reaching UL94‑V0/HB level, and fully compliant with ROHS, REACH, ELV and other new energy industry environmental and safety specifications.
CONSHARE supports fully customized design including dimensions, hole positions, bending shape and surface treatment, to fit different battery PACK structure and connection requirements.
Unmatched Dimensional Consistency: Precision mold stamping and bending guarantee exceptional uniformity in size and appearance, minimizing assembly errors and ensuring reliable, repeatable performance across production runs.
Superior Material Performance: T2 copper base with nickel plating and powder dipping provides excellent electrical conductivity, corrosion resistance, and mechanical durability, extending service life in demanding operating environments.
Stringent Regulatory Compliance: Meets UL94-V0/HB flame retardancy and adheres to ROHS, REACH, ELV, and other critical new energy industry standards, simplifying certification for global markets.
Flexible Customization: Fully customizable in thickness, dimensions, hole patterns, and surface treatments to perfectly match your unique battery PACK design and connection topology.
Wide Thickness Range: Covers 0.5–5mm thickness to accommodate diverse power and energy storage battery PACK connection needs, from low-current modules to high-power systems.
Power battery PACK connection in electric vehicles, hybrid vehicles and electric motorcycles
Energy storage battery systems for household, industrial and grid-side energy storage
Industrial power batteries such as forklifts, AGVs and mobile equipment
High-current connection modules in new energy power distribution and energy storage cabinets
Specification | Detail |
Material | T2 Red Copper + Nickel Plated + Powder Dipping |
Process | Hard copper + mold blanking + mold bending |
Application | Power / Energy storage battery PACK connection |
Advantages | High consistency in size and appearance via mold stamping & bending |
Thickness Range | 0.5–5 mm |
Flame Retardant Rating | UL94-V0 / HB |
Compliance | ROHS, REACH, ELV |
A: 500A – 1400A, depending on configuration.
A: Made of T2 red copper with nickel plating and powder dipping.
A: Adopts hard copper processing, mold blanking and mold bending.
A: It is designed for power and energy storage battery PACK connection.
A: High dimensional and appearance consistency through mold stamping and bending.
A: Thickness ranges from 0.5 mm to 5 mm.
A: It meets UL94-V0 / HB flame retardant standards.
A: Yes, it fully complies with ROHS, REACH, ELV and other new energy industry requirements.
A: Yes, all our copper busbar products support customization including size, thickness, shape, hole positions and bending structure.