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Board to Board Connector
Industrial, IT Datacom
If you’re building compact, high-volume electronics, you’ve likely run into these all-too-common issues: connectors that warp during reflow soldering, messy resin buildup ruining critical solder joints, or tight PCB layouts that force you to compromise on trace routing. The CONSHARE 1.00mm Pitch 7-Pin SMT Wafer Connector is purpose-built to eliminate these pain points, delivering consistent performance, assembly reliability, and layout flexibility in a footprint optimized for space-constrained applications. Designed around a high-temperature PA9T housing and precision-engineered contacts, this 7-pin variant is our go-to solution for projects where every millimeter and every solder joint counts.
Unlike generic wafer connectors that cut corners on material science and mold design, this series includes three purpose-built features that set it apart from crowded alternatives:
Low-cost wafer connectors often use commodity plastics that soften or warp during lead-free reflow soldering, leading to misaligned contacts and costly assembly rework. We mold this connector from UL94V-0 rated PA9T, a high-performance polymer engineered for extreme thermal stability. It maintains its structural integrity through lead-free reflow profiles, and continues to perform reliably across a wide operating temperature range. The result? No more housing deformation mid-production, and consistent performance even in devices exposed to fluctuating heat or harsh environmental conditions.
One of the most overlooked causes of SMT assembly failure is excess resin (flash) building up on the connector base, creating uneven surfaces that prevent full contact with the PCB. Our proprietary anti-flash mold design includes precision-engineered gaps at critical injection points, channeling excess resin away from the mounting surface. The result is a perfectly flat base that sits flush with your PCB, ensuring every solder joint forms cleanly and reliably. This simple yet effective design reduces rework rates and boosts production yield, saving you time and cost at scale.
Designed with a 180° dual-row pad configuration, this connector fits seamlessly into compact PCB layouts without forcing you to compromise on trace routing. The pad pattern is optimized for standard SMT pick-and-place processes, so you won’t need custom tooling or specialized assembly steps to integrate it into your production line. The 1.00mm pitch balances signal integrity and space efficiency, making it ideal for dense, multi-layered PCBs where every connection needs to count.
This connector isn’t just designed for end-use performance—it’s built to keep your production line moving smoothly, even at high volumes:
Standard SMT Compatibility: The dual-row pad layout works with all major automated pick-and-place machines, so you can integrate it into your existing workflow without downtime or custom setup.
Reliable Solderability: All contact tabs are tin-plated for consistent, strong bonds to your PCB traces, reducing the risk of cold joints or intermittent connections.
Tight Tolerance Control: Every connector is manufactured to strict dimensional tolerances, ensuring consistent fit and performance across every batch, no matter the order size.
While our standard offering focuses on the popular 7-pin configuration, this wafer connector series is fully customizable to match your unique design requirements. We offer flexible options to tailor the connector to your project:
Customization Option | Available Details |
|---|---|
Pin Count | Configurations from 2-pin to 20-pin, to match your signal/power needs |
Plating Finishes | Matte tin plating as standard, with alternative finishes available on request |
Packaging | Tape-and-reel packaging for high-volume production, or tray packaging for prototyping |
Special Modifications | Custom dimensional tweaks or application-specific testing protocols |
Our engineering team works directly with you to refine the connector to your exact specs, so you get a solution that fits your design perfectly—no compromises required.
This high-performance wafer connector is ideal for applications that demand compact size, thermal stability, and assembly reliability:
Consumer electronics (smart home devices, wearables, and IoT sensors)
Industrial control modules and automation equipment
Medical devices requiring consistent, low-maintenance connections
Automotive accessories and infotainment peripherals
Test and measurement equipment
Every connector we manufacture undergoes rigorous testing to ensure it meets global quality and environmental standards:
RoHS compliant for use in worldwide markets
Tested for stable performance under typical signal and low-power loads
Insulation and contact resistance validated to prevent electrical leakage and signal loss
Backed by CONSHARE’s commitment to batch-to-batch consistency and long-term reliability
Whether you’re prototyping a new design or scaling up for high-volume production, the CONSHARE 1.00mm Pitch SMT Wafer Connector delivers the reliability and flexibility you need. Contact our engineering team today to discuss your requirements, request a sample, or explore customization options tailored to your design.
